Every year, large amounts of food are wasted because production lines cannot detect quality issues in time. According to the EU, around 20 percent of food is lost during production. Maintaining quality is becoming harder as raw materials vary due to climate change, seasonal differences, and country of origin. There is no single standard setting that works for every product, yet many production lines still rely on fixed parameters and periodic checks.

Quality control is often subjective and inaccurate, depending on manual inspections that are difficult to scale and increasingly hard to staff. When issues are detected too late, entire batches are rejected or reprocessed, creating unnecessary waste.

Polysense addresses this problem at the source. Polysense Qualify monitors every product on the line in real time, ensuring it stays within specification and detecting foreign materials to meet strict quality standards. Polysense AutoControl uses this data to automatically adjust the production process. For example, it can decide how long a potato is peeled or how long a croissant is baked. Production adapts continuously to the actual input, without human intervention.

This real-time approach reduces subjective decisions, prevents late discovery of defects, and significantly lowers waste of raw materials, energy, and packaging. Our hardware integrates directly into existing production lines and is compact and energy-efficient, making deployment practical across a wide range of factories.

We are already supporting customers in more than seven countries, proving that the solution works across different products and production environments. To accelerate results, we train our AI models using synthetic data. By creating products and defects in a 3D game environment, we can train models faster, reduce on-site data collection, and deliver value to customers in a fraction of the time.

The impact is tangible. Manufacturers achieve more consistent output with less waste and higher margins. Consumers benefit from reliable product quality. Fewer rejected batches mean fewer resources are lost before food ever reaches the shelf.

Polysense exists to remove waste from food production by making quality measurable, objective, and actionable in real time.

Our mission is simple. Less waste. More profit.